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INCINERATOR VOLKAN 200
Availability of the State Environmental Expertise (SEE) for 4700 types of waste.
Specifications
*characteristics of equipment are typical and may change during design- In stock No
- The volume of main chamber (m3) 0.62
- Volume of gas afterburning chamber (m3) 0.75
- Burning rate (kg/hour) up to ~ 40
- Dimensions (LxWxH) 2.3x1.35x4.2 m
- Boot Window (LxW) 0.75x0.75 m
- Weight (tons) 2.1
- Fuel type diesel/gas/fuel oil/waste oil
Select an equipment
Additional equipment
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2969
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Mobile Installation
2970
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Heat recuperator
2971
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Waste loading
2972
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Gas cleaning system
MORE THAN 4,700 ITEMS OF WASTE FROM THE FCCO
Disposal of production and consumption waste, biological and medical, as well as oil sludge
Model photos
Advantages of incinerators VOLKAN 200
Marking according to GOST: safety and ease of use
In accordance with GOST, special signs are applied on the body of the incinerator to ensure safe operation and transportation. The marking allows you to quickly identify the areas to be moved, as well as highlight hot surfaces. This increases the level of staff safety and simplifies the execution of work.
Lid lever pusher: easy and safe to open
The lever pusher of the lid allows you to open it with minimal effort due to its mechanical advantage. The mechanism is fixed during transportation and operation, eliminating damage and unauthorized access.
Stiffeners: strength and durability of the lid
The stiffeners distribute the load, increase the strength of the lid and allow it to withstand thermal and mechanical stresses. This prevents deformation, gas leaks and increases the service life.
Rail system: smooth and convenient loading
The rail system ensures smooth displacement of the lid, simplifying waste loading. The ability to adjust the width of the loading window increases flexibility. Smooth closing without slamming reduces loads and increases service life.
Quick-release elements of the incinerator
The quick-release elements of the incinerator, such as sensors and burners, are designed to ensure ease of operation and maintenance. These components are equipped with special fasteners and connectors that allow the operator to quickly remove them without having to dismantle the entire system.
Multi-layer lining of the combustion chamber
The concrete lining of the chamber and the incinerator covers increase the efficiency and durability of the equipment. Thermal insulation between concrete and metal retains heat, reduces fuel consumption and protects metal elements from overheating, deformation and destruction, ensuring the reliability of the structure in the long term.
Secondary afterburning chamber
The afterburning chamber of the incinerator has a larger volume than the combustion chamber, which ensures full compliance with environmental standards. The lining is made of fire-resistant insulating fiber with fasteners made of heat-resistant stainless steel using a unique technology of internal concealed fastening. This eliminates the contact of fasteners with aggressive and hot gases, preventing their damage and extending the service life of the lining.
Easy installation and protection from external influences
The incinerator is clearly marked, which allows the operator to install attachments independently and without errors in accordance with the manufacturer's instructions. This facilitates operation and maintenance, increases safety, and provides convenience when performing work.
Fine and coarse fuel cleaning
Fine fuel purification removes impurities, ensures stable combustion, reduces deposits on burners and increases efficiency. Deaeration prevents drying, stabilizes fuel flow and pressure. Galvanized fuel line and fuel tanks according to GOST with a coarse filter ensure safety. Double cleaning and deaeration reduce fuel consumption, increase efficiency and extend the service life of the system.
Strength and lightness: combined lid lining
The combined incinerator cover combines a concrete lining for durability and lightweight materials for weight reduction. Dampers prevent damage when closing, and the design facilitates operation.
The burner ports are tilted
Inclined burner ports play a critical role in waste incineration, providing a directed flame, uniform and efficient combustion, increasing temperature and reducing residues. Such ports are only possible in concrete lining, which Eco-Spectrum specializes in.
Automation of the combustion process
The placement of the control panel on the housing provides quick access to the controls and monitoring. The PLC control panel automates data collection from sensors and, when the set temperature is reached, stops the fuel supply, supporting combustion with air from the burner fans. Gorenje
Quick-release burners: safety and flexibility of operation
Quick-release burners increase the safety and reliability of incinerators, especially in emergency situations. The ability to quickly remove without tools reduces the risk of damage and extends the service life of the equipment. It also allows you to quickly change the fuel injectors when changing the type of fuel, for example, from diesel to used oil.
Cable channel: safety and aesthetics in one solution
The cable duct protects electrical and fuel cells from atmospheric influences, prevents corrosion and insulation damage, increasing the service life of the system. Laying cables in channels increases safety, reduces the risk of injury and ensures an aesthetic appearance of the equipment.
Safe transportation: fixing of moving elements
The incinerator provides mechanisms for fixing movable elements, which ensure their secure attachment during transportation and eliminate the risk of damage or injury. Special design solutions, including clearly marked centers of gravity, are provided for convenient movement and loading of equipment by the loader. This ensures safety and simplifies maneuverability when working with the incinerator.
Incinerator — a mobile offline solution
The complex can operate without connecting to external networks and is equipped with its own generator. Burner devices are diesel, fuel oil or propane. Easy movement and high mobility ensure flexibility in use.
DESIGN AND CONFIGURATION OF VOLKAN 200
Purpose
Purpose of "VOLKAN" series incinerators:
- neutralization of industrial and household waste;
- neutralization of municipal solid waste; neutralization, thermal destruction and disposal of biological waste - animal waste (cattle breeding, poultry farming, slaughterhouses, veterinary medicine, etc.) and biological waste that have lost their consumer properties;
- neutralization of medical waste of A, B, C and D categories (mercury content is not more than 0.026% of the total load mass) and medical waste that have lost their consumer properties;
- post-disaster recovery, consequences liquidation of epidemics of animal diseases;
- obtaining secondary material resources (SMR);
- heat recovery during the neutralization of waste;
- electricity generation by converting the heat received during the neutralization of waste.
Flue gas neutralization
The secondary chamber (afterburner chamber) is structurally cylindrical in shape for optimal gas distribution in the vortex flow. Due to the volume, the gas exposure in the chamber is at least 2 seconds, which ensures the neutralization of exhaust gases at high temperature (Air emission thresholds for waste incineration facilities are equivalent to Directive 2010/75/EC of the European Parliament and of the Council of 24 November 2010 on industrial emissions. Oxygen content of more than 6% ensures the neutralization of exhaust gases).
Our specialists examine the technology of equipment operation on different wastes using simulation models in order to select the optimal solution in terms of the processes occurring in the equipment.
Optionally, the secondary chamber (afterburner chamber) can be equipped with a gas monitoring system to determine maximum allowable concentration.
Monolithic lining
Our own developed lining technologies make it possible to acquire a high-strength quality product. Thanks to the unique combination of material and installation technology, the lining withstands enormous thermal and dynamic loads. Monolithic lining with the use of an insulating board significantly reduces heat loss, improves performance and prevents heating of structural elements. Reduction of heat loss increases fuel economy while maintaining high temperatures. The equipment meets industrial safety requirements.
Operation processes automation
The degree of dust and moisture protection of the control panel is IP65. The burners are controlled in automatic mode (simultaneous switching on and differentiated work modes for each when needed), setting temperatures to save fuel and control the combustion process. Display of setpoints and actual temperatures. Indication of errors and accidents. Graphic touch display, built-in archiver. Indicators for monitoring the state of burners. Monitoring the condition of temperature sensors and pressure sensors. Indication of the emergency state of the installation during exceedance of operating temperatures. Automation of waste loading and opening of the lid, message about the position of the lid of the incinerator, stopping the burners when loading waste and open the lid, blocking the lid when overloading (optional). Unit operation time counter (operating hours). Display of the current fuel level in the fuel tank. Blocking the operation of the burner at a low fuel level. Auxiliary light and sound alarm, reequipment of the control panel with heating/ventilation system, depending on the climatic conditions of the region. Remote operator control panel with multi-touch color LCD display for remote control. Application of remote access technology to the controller: control, viewing, changing data on the PLC remotely from the operator's PC.
