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INCINERATOR VOLKAN 150

Availability of the State Environmental Expertise (SEE) for 4700 types of waste.

Specifications

*characteristics of equipment are typical and may change during design
  • The volume of main chamber (m3) 0.34
  • Volume of gas afterburning chamber (m3) 0.4
  • Burning rate (kg/hour) up to ~ 40
  • Dimensions (LxWxH) 1.5x1.2x3.9 m
  • Boot Window (LxW) 0.64x0.5 m
  • Weight (tons) 1.2
  • Fuel type diesel/gas/fuel oil/waste oil


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MORE THAN 4,700 ITEMS OF WASTE FROM THE FCCO

Disposal of production and consumption waste, biological and medical, as well as oil sludge



VIDEOS

Инсинератор VOLKAN 150 видеообзор установки для термической утилизации отходов
Advantages of incinerators VOLKAN 150
Mechanization of lid opening

The winch mechanism for opening the incinerator lid facilitates operation, reduces operator effort and the risk of injury. The smooth and controlled movement allows precise positioning of the lid, locking it in the open position and ensuring safety during loading. Automation of the mechanism is possible.

The burner ports are tilted

Inclined burner ports play a critical role in waste incineration, providing a directed flame, uniform and efficient combustion, increasing temperature and reducing residues. Such ports are only possible in concrete lining, which Eco-Spectrum specializes in.

Cable channels and fuel lines

The cable duct protects electrical and fuel cells from atmospheric influences, prevents corrosion and insulation damage, increasing the service life of the system. Laying cables in channels increases safety, reduces the risk of injury and ensures an aesthetic appearance of the equipment.

Fine and coarse fuel cleaning

Fine fuel purification removes impurities, ensures stable combustion, reduces deposits on burners and increases efficiency. Deaeration prevents drying, stabilizes fuel flow and pressure. Galvanized fuel line and fuel tanks according to GOST with a coarse filter ensure safety. Double cleaning and deaeration reduce fuel consumption, increase efficiency and extend the service life of the system.

Multi-layer lining of the combustion chamber

The concrete lining of the chamber and the incinerator covers increase the efficiency and durability of the equipment. Thermal insulation between concrete and metal retains heat, reduces fuel consumption and protects metal elements from overheating, deformation and destruction, ensuring the reliability of the structure in the long term.

Climate protection of automation

Burner devices with casings and insulation with heating ensure reliable operation of the incinerator in the conditions of the Far North. They protect against low temperatures, snow and ice, prevent freezing and damage to automation and electrical components, which is important for outdoor use.

Floating bottom and eyelets for movement

The floating bottom ensures stability and even load distribution, making it easier to move the incinerator using a loader. The eyelets increase safety during lifting and transportation, reducing the risk of damage. Such solutions make the incinerator more mobile and versatile for different operating conditions.

Automation of the combustion process

The placement of the control panel on the housing provides quick access to the controls and monitoring. The PLC control panel automates data collection from sensors and, when the set temperature is reached, stops supplying fuel, supporting combustion by using air from the burner fans.

Quick-release burners: safety and flexibility of operation

Quick-release burners increase the safety and reliability of incinerators, especially in emergency situations. The ability to quickly remove without tools reduces the risk of damage and extends the service life of the equipment. It also allows you to quickly change the fuel injectors when changing the type of fuel, for example, from diesel to used oil.

DESIGN AND CONFIGURATION OF VOLKAN 150

Purpose

Purpose of "VOLKAN" series incinerators:

  • neutralization of industrial and household waste;
  • neutralization of municipal solid waste; neutralization, thermal destruction and disposal of biological waste - animal waste (cattle breeding, poultry farming, slaughterhouses, veterinary medicine, etc.) and biological waste that have lost their consumer properties;
  • neutralization of medical waste of A, B, C and D categories (mercury content is not more than 0.026% of the total load mass) and medical waste that have lost their consumer properties;
  • post-disaster recovery, consequences liquidation of epidemics of animal diseases;
  • obtaining secondary material resources (SMR);
  • heat recovery during the neutralization of waste;
  • electricity generation by converting the heat received during the neutralization of waste.

Flue gas neutralization

The secondary chamber (afterburner chamber) is structurally cylindrical in shape for optimal gas distribution in the vortex flow. Due to the volume, the gas exposure in the chamber is at least 2 seconds, which ensures the neutralization of exhaust gases at high temperature (Air emission thresholds for waste incineration facilities are equivalent to Directive 2010/75/EC of the European Parliament and of the Council of 24 November 2010 on industrial emissions. Oxygen content of more than 6% ensures the neutralization of exhaust gases).

Our specialists examine the technology of equipment operation on different wastes using simulation models in order to select the optimal solution in terms of the processes occurring in the equipment.

Optionally, the secondary chamber (afterburner chamber) can be equipped with a gas monitoring system to determine maximum allowable concentration.

Monolithic lining

Our own developed lining technologies make it possible to acquire a high-strength quality product. Thanks to the unique combination of material and installation technology, the lining withstands enormous thermal and dynamic loads. Monolithic lining with the use of an insulating board significantly reduces heat loss, improves performance and prevents heating of structural elements. Reduction of heat loss increases fuel economy while maintaining high temperatures. The equipment meets industrial safety requirements.

Operation processes automation

The degree of dust and moisture protection of the control panel is IP65. The burners are controlled in automatic mode (simultaneous switching on and differentiated work modes for each when needed), setting temperatures to save fuel and control the combustion process. Display of setpoints and actual temperatures. Indication of errors and accidents. Graphic touch display, built-in archiver. Indicators for monitoring the state of burners. Monitoring the condition of temperature sensors and pressure sensors. Indication of the emergency state of the installation during exceedance of operating temperatures. Automation of waste loading and opening of the lid, message about the position of the lid of the incinerator, stopping the burners when loading waste and open the lid, blocking the lid when overloading (optional). Unit operation time counter (operating hours). Display of the current fuel level in the fuel tank. Blocking the operation of the burner at a low fuel level. Auxiliary light and sound alarm, reequipment of the control panel with heating/ventilation system, depending on the climatic conditions of the region. Remote operator control panel with multi-touch color LCD display for remote control. Application of remote access technology to the controller: control, viewing, changing data on the PLC remotely from the operator's PC.

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