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INCINERATOR VOLKAN 500
Availability of the State Environmental Expertise (SEE) for 4700 types of waste.
Specifications
*characteristics of equipment are typical and may change during design- The volume of main chamber (m3) 0.92
- Volume of gas afterburning chamber (m3) 1.08
- Burning rate (kg/hour) up to ~ 50
- Dimensions (LxWxH) 2.6x2.3x3.3 m
- Boot Window (LxW) 1.5x0.9 m
- Weight (tons) 3.4
- Fuel type diesel/gas/fuel oil/waste oil
Select an equipment
Additional equipment
-
2969
-
Mobile Installation
2970
-
Heat recuperator
2971
-
Waste loading
2972
-
Gas cleaning system
MORE THAN 4,700 ITEMS OF WASTE FROM THE FCCO
Disposal of production and consumption waste, biological and medical, as well as oil sludge
Model photos
VIDEOS
Инсинератор VOLKAN 500 видеообзор установки для термической утилизации отходов
Advantages of incinerators VOLKAN 500
Thoughtful design of the incinerator: comfort and safety for the operator
The incinerator's combustion chamber is convenient for loading waste. Ergonomic handles and a lightweight lined lid make lifting easier. The size and shape of the loading window ensure comfortable and safe operation for the operator. The geometry and size of the loading window are carefully thought out to ensure free and unhindered access for loading waste. This allows the operator to work efficiently and safely, minimizing the risk of injury and improving overall productivity.
Mobile incinerator: compact, convenient and reliable in operation
The incinerator is compact, fits into the transport dimension, which simplifies transportation and operation. It is convenient for the disposal of small-sized waste, especially with cranes. The mobile incinerator is installed on the car and equipped with cranes for loading. This solution provides flexibility and efficiency with frequent movements. The concrete lining with anchors allows the incinerator to be transported over any distance without risk of damage.
Container incinerator: reliability and autonomy in extreme conditions
The incinerator in container design is an autonomous and reliable solution for extreme conditions. The container protects the equipment from low temperatures and precipitation, can be insulated and equipped with separate compartments for fuel tanks and openings for access to burners, a loading chamber for convenient maintenance. Ideal for the Arctic and northern regions.
Gas cleaning : autonomy, mobility and environmental safety
The gas purification system can be placed separately or in a container, which is convenient when deploying the complex. Some elements are installed on the top surface of the container and can be easily disassembled if necessary. This ensures the autonomy, mobility and environmental safety of the complex.
Reliable lining of the afterburning chamber
The afterburning chamber is equipped with a fireproof lining with a special coating resistant to aggressive environments. The uniqueness of the design lies in the use of concealed fastening technology, which eliminates the contact of metal elements with high—temperature gases and flames, which ensures durability and reliability in operation.
Reinforced incinerator design for reliable operation with automatic winch
The incinerator is equipped with a reinforced frame, which allows you to install an automatic winch to open the lid. The design is designed to avoid displacement or deformation of the gas passages under load. The frame and stiffeners are designed taking into account all load centers, ensuring reliability and safety in operation. Eyelets and attachment points with crane technology make the movement process safe.
Efficient combustion: secrets of the internal design of the incinerator
The internal structure of the incinerator, including the arrangement of burners, fans, passages, openings and other elements, is designed to ensure the most efficient waste incineration. Thanks to the use of special concrete compositions and modern lining technology, the chamber quickly reaches the required temperature. Blowing air helps to maintain it, which reduces fuel consumption. Unlike brick structures, the incinerator body does not heat up, which increases safety and simplifies operation.
Safety and aesthetics in one solution
The cable duct protects electrical and fuel cells from atmospheric influences, prevents corrosion and insulation damage, increasing the service life of the system. Laying cables in channels increases safety, reduces the risk of injury and ensures an aesthetic appearance of the equipment.
Organization of cable and fuel lines: safety, accuracy and ease of maintenance
All electrical cables and fuel lines are located in perforated ducts, which ensures convenience, ventilation and safety of personnel. The design not only looks neat, but also eliminates the risk of damage. The fuel line is additionally protected by metal tubes with quick-release elements for quick access and maintenance.
Quick-release elements of the incinerator
The quick-release elements of the incinerator, such as sensors and burners, and electrical connectors are designed to ensure ease of operation and maintenance. These components are equipped with special fasteners and connectors that allow the operator to quickly remove them without having to dismantle the entire system.
The control panel on the case: safety and convenience in operation
Due to the insulation of the lining, the walls of the incinerator do not heat up, so the control panel can be placed directly on the housing. This ensures quick operator access and increases operational efficiency. Unlike competitors, whose remotes are often installed on separate objects due to the heating of the housing, Eco-Spectrum has such a solution that is safe and convenient. The PLC control panel automatically controls the fuel supply and air intake, and in case of emergency, an alert and lockout system is activated.
The burner ports are tilted
Inclined burner ports play a critical role in the incinerator waste incineration process. The installation of burners at an angle allows you to direct the flame precisely to the waste, which contributes to a more uniform and efficient combustion. This is especially important for different types of waste, which may have different characteristics. The directional flame increases the temperature in the combustion zone, which improves the efficiency of the combustion process and reduces the amount of incompletely burned residues. Inclined burner ports can only be implemented in concrete lining, which Eco-Spectrum specializes in.
Quick-release burners and replaceable nozzles
Quick-release burners are an important technical solution to ensure the safety and reliability of incinerators. In the event of a power outage or other emergency situations, the ability to quickly remove the burner without using tools significantly increases safety. Removing the burner quickly can prevent serious damage and extend the service life of the entire equipment. This is important in conditions where the equipment is subjected to high loads. Fuel injectors can be replaced in case of a fuel change, for example, from diesel to used oil without replacing the whole burner.
Robust design of the incinerator: resistance to deformation and temperature fluctuations
The incinerator has a design with stiffeners providing stability and strength. The housing remains intact during temperature fluctuations, heating or cooling. Even during transportation or movement, it does not deform: the walls do not bulge, bulges and other violations of the metal frame do not form.
Efficient fuel system: double cleaning and deaeration for stable operation
Fine fuel purification removes impurities, improves combustion, reduces deposits and increases efficiency. Deaeration prevents drying and stabilizes the fuel flow. Galvanized heat pipe and fuel tanks according to GOST ensure safety. Double cleaning and deaeration reduce fuel consumption, increase efficiency and extend the service life of the system.
Collapsible design of the incinerator: easy transportation and quick installation
The incinerator chambers are collapsible, not welded, which allows the equipment to be transported safely. With the help of bolted connections, the afterburning chamber can be easily detached from the combustion chamber and quickly mounted on site. This simplifies after-sales service. The recess under the bottom of the chamber provides convenient movement by a forklift, and the eyelets on the body allow the use of crane equipment for lifting and moving.
Adjustable feet: precise mounting of the incinerator chambers on any surface
The afterburning chamber is easily adjusted in height due to the adjustable legs, which ensures an accurate and non-skewed connection to the combustion chamber. Despite the pre-adjustment in the factory, the possibility of adjustment remains important, especially when installed on uneven surfaces, eliminating problems during installation before commissioning.
Automatic lid opening: safety and comfort when working with the incinerator
The automatic opening of the incinerator lid with access via the control panel and remote control ensures comfort in operation and safe maintenance conditions during operation. Automation avoids the need to approach the hot body of the incinerator, reducing the risk of thermal injury. This approach increases the overall safety and convenience for the operator in daily work.
The incinerator is marked according to GOST: safety and compliance with the requirements
The incinerator complies with GOST safety requirements, including mandatory labeling of hazardous areas. Hot surfaces, elements with a high risk of injury, and other potentially dangerous areas are marked with warning signs and color indicators. This allows the operator to safely interact with the equipment, minimizing the risk of electric shock, burns, or other accidents.
Welding quality is the basis of reliability: strict control and qualification of specialists
Eco-Spectrum company pays special attention to the quality of welding work, which is a key stage in the production of equipment. All welding seams undergo mandatory inspection by the VIC method (external inspection), flaw detection and other types of inspections in accordance with current state standards. In addition, all welders regularly undergo internal certification and confirm their qualifications. Such a strict approach to the organization and control of welding operations ensures high reliability of structures and a long service life of equipment for the client.
High-quality production: technologies, experts, control at every stage
The Eco-Spectrum company is a modern production facility equipped with a complete machine park, ensuring high precision and manufacturing quality. Highly qualified specialists and craftsmen working at a high professional level are involved in the work. Quality control is carried out at every stage of production, from design to assembly. We consider quality to be our priority, which is confirmed by the reliability and durability of our products.
DESIGN AND CONFIGURATION OF VOLKAN 500
Purpose
Purpose of "VOLKAN" series incinerators:
- neutralization of industrial and household waste;
- neutralization of municipal solid waste; neutralization, thermal destruction and disposal of biological waste - animal waste (cattle breeding, poultry farming, slaughterhouses, veterinary medicine, etc.) and biological waste that have lost their consumer properties;
- neutralization of medical waste of A, B, C and D categories (mercury content is not more than 0.026% of the total load mass) and medical waste that have lost their consumer properties;
- post-disaster recovery, consequences liquidation of epidemics of animal diseases;
- obtaining secondary material resources (SMR);
- heat recovery during the neutralization of waste;
- electricity generation by converting the heat received during the neutralization of waste.
Flue gas neutralization
The secondary chamber (afterburner chamber) is structurally cylindrical in shape for optimal gas distribution in the vortex flow. Due to the volume, the gas exposure in the chamber is at least 2 seconds, which ensures the neutralization of exhaust gases at high temperature (Air emission thresholds for waste incineration facilities are equivalent to Directive 2010/75/EC of the European Parliament and of the Council of 24 November 2010 on industrial emissions. Oxygen content of more than 6% ensures the neutralization of exhaust gases).
Our specialists examine the technology of equipment operation on different wastes using simulation models in order to select the optimal solution in terms of the processes occurring in the equipment.
Optionally, the secondary chamber (afterburner chamber) can be equipped with a gas monitoring system to determine maximum allowable concentration.
Monolithic lining
Our own developed lining technologies make it possible to acquire a high-strength quality product. Thanks to the unique combination of material and installation technology, the lining withstands enormous thermal and dynamic loads. Monolithic lining with the use of an insulating board significantly reduces heat loss, improves performance and prevents heating of structural elements. Reduction of heat loss increases fuel economy while maintaining high temperatures. The equipment meets industrial safety requirements.
Operation processes automation
The degree of dust and moisture protection of the control panel is IP65. The burners are controlled in automatic mode (simultaneous switching on and differentiated work modes for each when needed), setting temperatures to save fuel and control the combustion process. Display of setpoints and actual temperatures. Indication of errors and accidents. Graphic touch display, built-in archiver. Indicators for monitoring the state of burners. Monitoring the condition of temperature sensors and pressure sensors. Indication of the emergency state of the installation during exceedance of operating temperatures. Automation of waste loading and opening of the lid, message about the position of the lid of the incinerator, stopping the burners when loading waste and open the lid, blocking the lid when overloading (optional). Unit operation time counter (operating hours). Display of the current fuel level in the fuel tank. Blocking the operation of the burner at a low fuel level. Auxiliary light and sound alarm, reequipment of the control panel with heating/ventilation system, depending on the climatic conditions of the region. Remote operator control panel with multi-touch color LCD display for remote control. Application of remote access technology to the controller: control, viewing, changing data on the PLC remotely from the operator's PC.
