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INCINERATOR HURIKAN 1000
Availability of the State Environmental Expertise (SEE) for 4700 types of waste.
Specifications
*characteristics of equipment are typical and may change during design- In stock Yes
- The volume of main chamber (m3) 13.5
- Volume of gas afterburning chamber (m3) 13.8
- Burning rate (kg/hour) up to ~ 1000
- Dimensions (LxWxH) 12.2x2.8x5.6 m
- Boot Window (LxW) 3.88x1.87 m
- Weight (tons) 22
- Fuel type diesel/gas/fuel oil/waste oil
Select an equipment
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MORE THAN 4,700 ITEMS OF WASTE FROM THE FCCO
Disposal of production and consumption waste, biological and medical, as well as oil sludge
Model photos
Advantages of incinerators HURIKAN 1000
Secure ash pan system
ASHTRAYS
The design feature of the ash panes and their opening with the help of ergonomic mechanical locks ensures safe operation of the incinerator in terms of controlling the filling of ash panes and their cleaning
Ergonomic retainers WITH NON-HEATING coating
RETAINERS
Mechanical locks allow you to quickly open and close the ash doors, as well as ensure their tight fit.The ergonomic shape of the handle, as well as the material of its coating, provides an easy process of opening ash hatches, taking into account safety requirements, and saves time on monitoring the filling of ash hatches and cleaning up accumulated flammable residue after thermal waste disposal
Convenient loading system
SIDE HATCH
The presence of a side loading hatch makes it possible to quickly and safely load small batches of waste into the incinerator without stopping the technological process of thermal neutralization and waste disposal, which reduces heat loss during operation, and also allows the operator to determine the time of the next loading.
Anti-slip coating
PLATFORM MADE OF CORRUGATED METAL SHEET
The anti-slip platform made of corrugated metal sheet ensures the safety of the equipment operation in the side hatch area in all weather conditions
Afterburning chamber service window
SECONDARY CAMERA HATCH
The service window of the afterburning chamber is an integral part for carrying out scheduled technical inspections for the condition of the lining and identifying the need for maintenance
Bottom ribs and anti-corrosion treatment
BOTTOM EDGES
The bottom ribs ensure the rigidity of the incinerator structure, which contributes to the possibility of transporting equipment from one facility to another without damaging the overall metal frame and lining.
PROCESSING
Sandblasting of metal and frame followed by painting with heat-resistant paint in several layers creates a stable anti-corrosion coating of the finished equipment, ensuring a long service life.
Burner heating and automation (UHL 1, HL1)
1
The Arctic performance of the equipment can be achieved through various technological solutions within the framework of the Customer's needs.
2
The heating of the burner control unit and automation makes it possible to operate the equipment at low ambient temperatures - up to -60C.
Automation and control at -60 C
1
The equipment is equipped with automation and control systems with an additional heating system, which makes it possible to operate at low ambient temperatures – up to -60C.
2
The PLC-based control panel integrates all the components of the equipment, providing control and management of the incinerator operation. It also monitors key parameters and provides an indication of possible errors for surgical intervention.
Monolithic lining
LINING
The interior of the incinerator is protected by a composite lining, which is mounted on anchors made of heat-resistant stainless steel.
Monolithic lining and removable grates made of high-quality concrete material create a coating with high strength and heat-resistant characteristics, including contact with aggressive media, eliminating the need for periodic repairs and, consequently, downtime of equipment. And in combination with an insulating ceramic tile, the maximum effect is achieved in a combination of thermal insulation and fire resistance, which is unattainable in the design of a refractory brick lining.
The multi-layer lining is fixed with anchor struts in order to ensure a long service life of the finished equipment without routine and major repairs and the possibility of its transportation.
Lining of the chamber lid – insulation and mertel
The density of insulation materials used ranges from 160 to 320 kg/m3
THE LINED COVER OF THE MAIN CAMERA
The insulation of the lid with lightweight heat-insulating heat-resistant materials makes it possible to automatically open the main loading hatch of the main chamber in all weather conditions, a long service life of the metal frame of the lid at high temperatures inside the main chamber and safe operation of the equipment by the operator by preventing overheating of the outer wall.
High-strength and heat-resistant grates
GRATES
Removable grates made of identical concrete lining material have high heat-resistant and strength characteristics due to the quality of the material used and the arched structure.
Removable burner stone
BURNER STONE
The removable burner stone protects the lining from spot overheating, preventing uneven temperature distribution over the inner surface. It is not part of the overall lining, thus facilitating maintenance.
MULTI-INSULATION lining
LINING
The multi-layer lining of the ash hatch doors ensures safety during operation of the incinerator by the operator, reduces heat losses on the body.
Main camera cover
1
The lid of the combustion chamber has a trapezoidal shape and an expansion seam, which prevents its deformation at high temperatures and metal sagging. In addition, this form ensures the circulation of gases, which increases the efficiency of gorenje processes.
2
The lid can be opened automatically or manually by using a pusher, which facilitates the opening process. The safety of operation is ensured by automatically shutting off the burner devices when opening the lid of the main chamber. The tight fit to the incinerator body, thanks to special sealing elements, prevents smoke from seeping into the work area.
Chamber volumes - gas delay of 2 seconds.
1
The volume of the secondary chamber is at least 13.8 m3, which ensures thermal neutralization of waste while meeting one of the basic requirements for afterburning the flue gases generated in the combustion chambers and complete destruction of organic substances – flue gases linger in the afterburning chamber for at least 2 seconds, preventing the release of large concentrations of pollutants into the atmosphere, thereby the process of thermal neutralization of waste It is carried out in accordance with all environmental requirements of the legislation.
2
Structurally, the volume of the afterburning chamber should be sufficient for effective afterburning of flue gases at a temperature of at least 850C in conditions of an excess oxygen content of at least 6%. To do this, the volume of the afterburning chamber must exceed the useful volume of the combustion chamber by at least two times.
Loading of MSW up to 3 tons
MAIN CAMERA
Waste is neutralized in the combustion chamber under the influence of high temperature in conditions of excessive oxygen content in the air. For the effective implementation of the exothermic waste combustion reaction, the main chamber must have a sufficient useful volume for this, which, among other things, provides a large one–time waste load of up to 3 tons, minimizing the operation of additional equipment involved in this process.Gorenje is a member of the National Chamber of Waste Management.
Quick-release burners
As a heat source for initiating the waste combustion process, achieving temperature values and maintaining the operating mode, the combustion chamber and the afterburning chamber are equipped with burners with liquid or gaseous fuels (gas, diesel fuel, etc.) of a certain thermal capacity required to maintain the set temperature in the incinerator chambers, taking into account heat loss due to evaporation and overheating of water in the to heat the waste to set temperatures, heat the air supplied to the chambers, heat loss on the walls of the incinerator housing and heat removal by flue gases into the atmosphere. To ensure the removal or replacement of burner devices, quick-release burners are used to reduce the time required to carry out this process in a safe environment.
Secondary camera lining
1
The lining layer of the secondary chamber is made of a heat–resistant lightweight material - ceramic fiber, providing a reduction in the weight of the finished equipment without loss of heat-resistant characteristics, which is an advantage over stone linings.
2
The thermal insulation properties of the material used can significantly reduce fuel consumption for heating the chamber and maintaining the set temperatures. The low thermal expansion properties of ceramic fiber guarantee a long service life of the equipment.
DESIGN AND CONFIGURATION OF HURIKAN 1000
Purpose
Purpose of "HURIKAN" series incinerators:
- neutralization of industrial and household waste;
- neutralization of municipal solid waste; neutralization, thermal destruction and disposal of biological waste - animal waste (cattle breeding, poultry farming, slaughterhouses, veterinary medicine, etc.) and biological waste that have lost their consumer properties;
- neutralization of medical waste of A, B, C and D categories (mercury content is not more than 0.026% of the total load mass) and medical waste that have lost their consumer properties;
- post-disaster recovery, consequences liquidation of epidemics of animal diseases;
- obtaining secondary material resources (SMR);
- heat recovery during the neutralization of waste;
- electricity generation by converting the heat received during the neutralization of waste.
Flue gas neutralization
The secondary chamber (afterburner chamber) is structurally cylindrical in shape for optimal gas distribution in the vortex flow. Due to the volume, the gas exposure in the chamber is at least 2 seconds, which ensures the neutralization of exhaust gases at high temperature (Air emission thresholds for waste incineration facilities are equivalent to Directive 2010/75/EC of the European Parliament and of the Council of 24 November 2010 on industrial emissions. Oxygen content of more than 6% ensures the neutralization of exhaust gases).
Our specialists examine the technology of equipment operation on different wastes using simulation models in order to select the optimal solution in terms of the processes occurring in the equipment.
Optionally, the secondary chamber (afterburner chamber) can be equipped with a gas monitoring system to determine maximum allowable concentration.
Monolithic lining
The combined lining of the combustion chamber consisting of an insulating ceramic plate and a monolithic concrete layer (unlike brick linings) ensures the absence of technological gaps at the junction points, which guarantees a long service life without repairs and maintenance. Due to the ceramic plate, heat is stored in the chamber, which significantly saves fuel consumption and prevents heating of the housing from the outside.
The gas afterburning chamber is lined with insulation blocks according to the European Z-BLOCK technology and mounted in a slit-free way, which ensures contact of hot gas only with the lining surface (excluding heating of mounting brackets and housing) - this guarantees a long service life.
Operation processes automation
The degree of dust and moisture protection of the control panel is IP65. The burners are controlled in automatic mode (simultaneous switching on and differentiated work modes for each when needed), setting temperatures to save fuel and control the combustion process. Display of setpoints and actual temperatures. Indication of errors and accidents. Graphic touch display, built-in archiver. Indicators for monitoring the state of burners. Monitoring the condition of temperature sensors and pressure sensors. Indication of the emergency state of the installation during exceedance of operating temperatures. Automation of waste loading and opening of the lid, message about the position of the lid of the incinerator, stopping the burners when loading waste and open the lid, blocking the lid when overloading (optional). Unit operation time counter (operating hours). Display of the current fuel level in the fuel tank. Blocking the operation of the burner at a low fuel level. Auxiliary light and sound alarm, reequipment of the control panel with heating/ventilation system, depending on the climatic conditions of the region. Remote operator control panel with multi-touch color LCD display for remote control. Application of remote access technology to the controller: control, viewing, changing data on the PLC remotely from the operator's PC.
