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EcoSort 80

Specifications

  • Productivity, thousand tons/year 80-95
  • Sorting posts 10-28
  • Energy consumption, kW 76,6-116,2
  • The variant of execution manual/semi-automatic


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The author's concept of ECO-SPECTRUM ZERO WASTE RUSSIA "zero waste to landfill"
Advantages of the modular complex ECOSORT 80
1
Modular complexes are not capital construction facilities
2
The equipment received a positive conclusion from the State Environmental Assessment, approved by Rosprirodnadzor
3
Optimal time of production, delivery, CMMR and NDT

Environmental and economic impact

  • reduction of the landfill load
  • commensurate reduction of the NWO fee
  • improvement of the environmental situation
  • reduction of the carbon footprint
  • possible production of BMP (metal, cardboard, organic matter,
    plastic, ash, heat, carbon dioxide, etc

MSW acceptance area ECOSORT 80
1
Municipal solid waste (MSW) is delivered for sorting by garbage trucks and bunkering trucks. The vehicles enter the MSW acceptance area and are unloaded
2
The material is supplied by a front loader directly into the bins of the package breakers.
3
At the stage of MSW loading by loader, the workers of the unloading area carry out a sample of large-sized inclusions.

Note:

The CLC fragments are loaded into a storage container with a capacity of 30 m3 and then transported to the CLC site for processing or burial. A shredder can be provided, a crusher for crushing is optional. The crushed CGO can be sent to the thermal neutralization line, except for inclusions of concrete and reinforced concrete.

ECOSORT 80 Screening Area
1
The lower screening product (organic MSW fraction not exceeding 70 mm) enters the discharge conveyor EcoTrommel'8 (70) Drum Screen, where the selected fraction accumulates on the site. The loader collects them in containers for export to the composting sites.
2
The material formed during the sorting process, which has not passed screening screening, passes through the conveyor to the sorting area.

The estimated amount of sampling is 45% of the total volume

ECOSORT 80 sorting AREA
1
Feeding conveyors (belt-chain) transport the material to the sorting conveyor belt, where the materials are selected
2
Morphological composition of secondary material resources taken from waste: paper, cardboard, plastic, PET bottle, glass, metal, etc.
3
A sorting conveyor is installed in the cabin, along which the sorters' workstations are located and dump boxes are installed. The cabin is equipped with natural supply and exhaust ventilation and heating. The cabins are sheathed with sandwich panels at least 50 mm thick and equipped with ladders for access to the work area.
Accumulation ZONE of VMR ECOSORT 80
1
Feeding conveyors (belt-chain) transport the material to the pre-sorting conveyor belt, where materials are selected that may damage subsequent equipment or reduce its productivity.
2
Feeding conveyors (belt-chain) transport the material to the pre-sorting conveyor belt, where materials are selected that may damage subsequent equipment or reduce its productivity.

Optional retrofitting with containers for collecting VMR is possible. It is also possible to dump VMR onto sites that are already equipped with partitions to exclude mixing, which are collected by a loader from the site

The estimated amount is 3-5% of the total volume

Metal separation ZONE ECOSORT 80
1
Suspended iron separators are installed at the end of the sorting line above the conveyor belt in order to extract large magnetic impurities from the transported stream. Iron separators consist of a long–range magnetic system in the form of a block, a protective casing and a cleaning system - automatic or mechanical.
2
The separation of this type of equipment results in a magnetic fraction with a high iron content. Removes particularly large metal inclusions weighing up to 30 kg from a distance of up to 350 mm.

Automatic cleaning
Continuous purification from magnetic impurities takes place automatically and does not require the participation of personnel.


Organic waste and MSW tailings storage AREA ECOSORT 80
1
After screening and screening out fractions of less than 70 mm. the selected raw materials enter the accumulation zone. This option provides for collection in containers to move them further to the area of composting sites. It is also possible to accumulate in bulk and subsequently load into cargo vehicles using a bucket loader to move to other sites. If the composting area is located in the immediate vicinity of the complex, it is possible to provide conveyor or rigging movement.
2
After sorting, the "tails" of MSW are removed by a conveyor line to the collection site for subsequent thermal disposal. The raw materials are collected in bulk and moved by a bucket loader to the waste loading area (the receiving hopper of the incinerator).
MSW tailings loading AREA
1
The MSW "tailings" loading area is a site for the operational (daily) accumulation of raw materials, a loader operates on the site, periodically loads into the hopper.
2
The hopper is a furnace loading device consisting of a loading funnel and feeding devices into the combustion chamber.

It is possible to provide automatic conveyor feeding, additional design is required and linking to the site according to the location of all facilities of the processing line

THE ZONE OF THERMAL NEUTRALIZATION OF MSW "TAILINGS"
1

Waste disposal unit (HURIKAN 2000 R incinerator):

  • Loading node(hopper)
  • Main chamber/combustion chamber
  • Secondary chamber/afterburning chamber
  • Burner devices
  • Unloading unit (hopper)
  • Bypass
  • Chimney (emergency)
  • Main control panel
2

Gas purification unit (dry gas purification):

  • Battery cyclone
  • Dry reagent injection system
  • Cyclone filter
  • Bag filter
  • Compressor
  • Coal adsorber
  • Smoke pump
  • Chimney (main)
  • Flues
  • Metal structures (frames, etc.)

It is possible to use a "wet" type gas purification system.
The choice of the type and configuration of the GO is determined by the requirements of the SPZ, the morphological composition, the technical conditions of the site and the climatic conditions of operation

Equipment of the ECOSORT 80 complex

Packet shredder:

Capacity: 30 tons at 350 kg/m3;
Main engine power: 22 kW 380 V;
Storage hopper capacity: 20 m3

Shredder:

Capacity: 1000-2500kg/hour;
Main engine power: 132-160 kW;
Rotor Length: 1500mm

Rotary separator:

Drive power: 4x5.5 kW;
Drum material: Steel 09G2C;
Overall dimensions: 2551x2650x9174 mm

Magnetic separator:

Overall dimensions: 2475 x 1429.5 x 480 mm;
Magnet dimensions: 1360 x 990 x 280 mm;
Engine power: 2.2 kW, 3/400 V, 50Hz

Press compactor:

Technical specifications - in accordance with the Customer's terms of reference

Climate cabins

Capacity: 30 tons at 350 kg/m3;
Main engine power: 22 kW 380 V;
Storage hopper capacity: 20 m3

H3000R Incinerator with GO:

Capacity: 2 t/h
Average daily power consumption: 210 kW


GENERAL VIEW OF THE ECOSORT 80 SORTING LINE
GENERAL VIEW OF THE ECOSORT 80 decontamination and recycling LINE
GENERAL VIEW of the ECOSORT 80 complex
Sanitary protection zone

The quality control of the release of pollutants into the atmosphere is carried out in accordance with the schedule approved by the operating organization from the chimney after the GO (the list of normalized indicators was approved by the Order of the Ministry of Natural Resources of the Russian Federation dated 12.11.2021 No. 844). The concentration of SV in the industrial discharge will be influenced by the morphological composition of the waste, the presence / absence of deviations from the recommended operating mode of the equipment.

As a result of the dispersion of emissions in the atmosphere, the concentration of pollutants at the border of the sanitary protection zone (SPZ) will reach safe levels for the life and health of citizens. Thus, in order to ensure public control over the quality of the environment in the area of operation of the MSW waste disposal facility, we recommend installing automatic measurement systems for atmospheric air at the border of the SPZ.

The size of the SZZ for the H2000R installation is 500 m. A reduction in the size of the SPZ is acceptable if it proves that the effects on atmospheric air have been achieved up to the maximum permissible concentration and maximum control

Note:

Automatic monitoring of the state and dynamics of changes in the radiation background and the level of atmospheric air pollution along the perimeter of the SPZ will ensure public control over the preservation of proper environmental quality and, as a result, increase the level of public confidence in waste treatment facilities. The transparency of the MSW waste movement and processing scheme will stimulate the strengthening of the Krasnodar Territory's image as an environmentally responsible region. The proposed project may become a pilot project for further scaling both within the region and throughout the Russian Federation.

*The equipment is not included in the price of the complex

Disposal

Waste disposal includes the use of municipal solid waste as a renewable energy source (secondary energy resources) after extracting useful components from them at processing facilities that meet the requirements provided for in paragraph 3 of Article 10 of this Federal Law "On Production and Consumption Waste" (energy disposal).

The proposed project allows you to:

  • to extract MSW and the most dangerous components of MSW from the total accepted waste stream;
  • start the processes of generating electrical and thermal energy as a result of incineration in accordance with the TR, which received a positive GEE conclusion*.

* To extract thermal and electrical energy, additional equipment modules will be required, as well as a technological solution for using the received energy.

Ash residue application (disposal)

The waste sent to the Plant for disposal may contain refractory, non-flammable substances that turn into ash. Their presence affects the ash content: the volume and composition of the residue.
The determination of the component composition and hazard class of the ash residue by the experts of the testing laboratory makes it possible to resolve the issue of the possibility of its further processing or use.

It is possible to equip CO2 capture equipment for the purpose of commercialization as a BMP.

ADVANTAGES OF ECO-SPECTRUM EQUIPMENT

Wear resistance

The high quality of our products is ensured by a high level of input quality control of materials and control at every stage of production, up to factory tests of each node and equipment as a whole.

Reliability

Increasing the service life and reducing the wear of components and aggregates of conveyor equipment is due to the use of a complex of engineering solutions developed based on the analysis of equipment operation and customer feedback.

Adaptability

The technologies that we create are the best available technologies that combine modern achievements of science and technology, as well as practical solutions to the strategic tasks of the state in the field of environmental protection, meeting national and international standards.

LICENSING Stages

Licensing of waste management activities is carried out by the Federal Service for Supervision of Environmental Management.

Mandatory requirements for obtaining a license for the neutralization/disposal of hazard class I-IV waste:

1
the license applicant has buildings, structures, structures that belong to him by right of ownership or other legal basis and comply with environmental requirements;
2
availability of equipment owned by right of ownership or otherwise legally;
3
availability of professional training for persons authorized to handle waste;
4
availability of GEE for equipment/technology;
5
the presence of a positive sanitary and epidemiological conclusion on the compliance with sanitary rules of buildings, structures, facilities, premises and equipment that are used or that are planned to be used to perform the declared work;
6
a positive result of the licensing control of Rosprirodnadzor (or a territorial authority), issued by an act of verification.

Note: The equipment has received a positive conclusion from the State Environmental Assessment of Rosprirodnadzor

Certificates and GEE for equipment (Incinerators)
Certificates for sorting equipment
LICENSE FOR Training "Incinerator operator"

Eco-Spectrum has a license for the right to provide educational services. Each installation operator is trained, receives the profession of "Installation Operator", and receives a certificate of advanced training.

The company provides these services free of charge